Professional OEM
ODM & OEM
Rhymebus has more than 35 years of experience in power electronics and vehicle power design and manufacturing.
From design and development, material procurement, printed circuit board, OEM, incoming material inspection, material storage and inventory management, circuit board assembly, functional testing, semi-finished mechanical parts assembly, one-stop integration services, etc., with complete integration experience, each session will always uphold the professional and careful attitude, strictly checking customers’ products, and also provide professional circuit design, software and hardware integration of customized service solutions We also provide professional circuit design, software and hardware integration customization service solutions and PCBA OEM services to provide you with complete and tested. electronic module products with production records, looking forward to establishing two-way communication to customers and providing a full range of professional OEM services.
01
Excellent Manufacturing Capability
We have highly skilled and experienced professional technicians and complete manufacturing service facilities for mounting circuit boards, various types and sizes of components and related processes, such as conformal coating and dispensing, in automatic and semi-automatic equipment.
02
Material Storage Management System
SMT component management is integrated into SMT Reel Storage System management system, control material FIFO, production history traceability, expiration date indication and inventory level . There is also a constant temperature and humidity storage area to control special materials, such as moisture sensitive devices.
03
Material procurement common platform
Integrate material selection experience and procurement channels to maintain product quality and stable supply.
04
Customized Design
With more than 30 years of design, R&D and mass production experience, our professional R&D team combines software design, hardware design, mechanism design, Layout, testing and verification, and biotech process technology to provide the most complete product feasibility and design energy.
Customer Needs
Design and Development
Prototype Production
Customer Validation
Quality Control
PCBA Mass Production
After Sales Service
01
02
03
04
05
06
07
OEM process
Customer Needs
Combining the complete technical resources of software, hardware, mechanism and circuit layout, we provide customers with comprehensive design consultation to confirm their complete needs.
OEM process
Design and Development
Our R&D team has experience in designing and mass production of various products for automotive, industrial control and consumer applications. We follow strict design specifications and conduct testing and verification in UL-approved professional laboratories and equipment.
OEM process
Prototype Production
We have a comprehensive parts procurement platform, providing multiple supplier platforms and material status services to grasp the quality and delivery of incoming materials accurately and to obtain sample confirmation from customers as fast as possible.
OEM process
Customer Validation
Provide product specifications and sample functional test reports according to customer needs before mass production for customers to confirm sample specifications and functional performance.
OEM process
Quality Control
Smart SMT Reel Storage System for systematic material management, material first in first out, inventory level indication, paired with automated testing and complete production history management services.
OEM process
PCBA Mass Production
We use advanced equipment from Japan and Germany and AOI Inspection mechanism, and introduce automatic production equipment to improve the direct rate of customer products, and strictly control the production quality and efficiency.
OEM process
After Sales Service
We share industrial control equipment channels resources, and having sales offices in north, central, south and east, providing a strong “One Day Taiwan” service team.
Customer Needs
Design and Development
Prototype Production
Customer Validation
Quality Control
PCBA Mass Production
After Sales Service
Equipment environment
Soldering Paste Printer (YAMAHA YCP-10)
The maximum PCB size is supported to L510mm x W460mm, the minimum support is to L50mm x W50mm, the printing accuracy is ±0.025mm, and the repeat alignment accuracy is ±0.005mm. Use vacuum technology to make solder paste printing more precise and reduce the problem of excess amount of solder paste applied.
Dual track high speed Surface Mount System Mounter(YAMAHA YSM-20R)
Compatible component size 0201~W50mm x L100mm, PCB Max. W490mm x L810mm.
Soldering Paste Inspection Machine SPI(SINIC-TEK InSPIre-510b)
Min. inspection element: 01005 (imperial), Max. inspection height: +/- 450um.
AOI Inspection(YAMAHA YSI-V)
In-line 3D AOI can perform full product inspection to automatically identify errors in component position, component orientation and polarity.Resolution: Visible light (red/green/blue) and infra-red (12μm).
Reflow(ERSA Hotflow 3/20)
Patented temperature control technology, 10-zone temperature design for more accurate temperature curve, with full nitrogen process to enhance the saturation of the solder joints and improve product quality.Temperature zone: 10 ZONE up and 10 ZONE down Reflow method: multi-point nozzle for more accurate temperature curve.
Smart Robot Arm(UR Robot UR10e)
6-axis collaborative robot arm can collaborate with PCBA manufacturing process to stabilize the quality of production, with a weight of 12.5kg, and with process integration optimization, such as: loading and unloading collaboration.
SMT Reel Storage System(Rhymebus SMTRS)
Combined with ERP system and database, it can effectively control each supplier’s customer-supplied materials, and connect to SMT machines to actively provide the quantity of remaining materials, with complete access to material records, and can be traced back to the source.
Quality certification
01
Excellent Manufacturing Capability
-SMT surface mount assembly
-DIP plug-in assembly
-Complete machine assembly
-Circuit board surface coating
-Uderfill
-Traceability and error prevention control
-PFMEA: Process Failure Mode and Effects Analysis
-DIP plug-in assembly
-Complete machine assembly
-Circuit board surface coating
-Uderfill
-Traceability and error prevention control
-PFMEA: Process Failure Mode and Effects Analysis
02
Quality Control
All products go through standardized procedures such as material checkup and management, process quality control, and shipment inspection to ensure every session is perfect.
03
Process Management
Systematic material management, Reflow Profile curve, tin furnace composition inspection and records, AOI product checkup records and FCT test data management, and PCBA traceability codes are all fully recorded.Obtained UL ZPVI2 certification in 2023 to ensure the traceability of product components.
04
Process Advantage
Overcome the bottleneck of only solving problems from the production side, we have invested in a complete R&D team to assist customers with product design and production diagnosis to provide the best product recommendations.
05
Product design with UL/CE certification experience
In-house UL certification lab, CE-LVD, CE-EMC lab, high and low temperature and vibration testing equipment, and extensive certification experience to design products that comply with regulations.
